Color consistency, chemical control, and full traceability.
Intelactory connects the lab, recipe management, chemical stores, and production, so every dye batch is recorded, traceable, and quality-checked.
The fit
Built for how you run.
Dyeing succeeds on recipe accuracy and chemical control. Intelactory connects the lab to the floor so every batch is right, recorded, and traceable.
What you get
- Recipe and lab integration
- Chemical inventory control
- Batch-level genealogy and right-first-time tracking
Default module bundle
- Dyeing
- Lab
- Chemical Management
- Stores
- Procurement
Start with this bundle and enable additional modules from the marketplace as your operation grows.
How a dye house runs
A dye house turns grey fabric or yarn into the buyer's approved shade. The lab matches the colour and gets a lab dip approved; production builds batches by machine and shade, runs the recipe, and checks the shade against the standard before the batch is released.
The numbers that matter are right first time, re-dyes, shade consistency across a lot, and chemical cost per kilogram. A shade check that needs correction gets a fast decision: add, top up, re-dye or strip.
What Intelactory does at each step
Recipes and lab dips are kept with their delta E against the standard. Batches are planned by machine, issue their dyes and chemicals from stock as posted documents, and record shade checks and corrections, so right first time and re-dyes are measured from records.
The dye house screen shows each machine's planned and actual runs, the shade corrections waiting for a decision, each with its own clock, right-first-time charts by machine, recipe and colour, and re-dyes by colour. Fabric lots carry their shade band and their batch history into cutting.
Questions
- How do I calculate the dye needed for a lot?
- Dye (kg) = fabric weight (kg) x shade % on weight of fabric / 100. A 300 kg lot at a 1.8% shade needs 5.4 kg of dyestuff.
- What is right first time in dyeing?
- The share of batches that pass the shade check without any correction. Intelactory measures it per machine, recipe and colour, using each factory's own definition.
- Can Intelactory carry the shade band into cutting?
- Yes. Each fabric lot keeps its shade band from dyeing, so the cutting room can keep one band per lay.
See Intelactory mapped to your dyeing operation.
We come to your factory, walk the floor with your team and agree where to start.