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Spinning Mills

Run your spinning mill on one connected system.

From raw material to yarn, Intelactory connects production, stores, procurement, and finance, with full traceability built in.

The fit

Built for how you run.

Spinning runs on continuous flow and tight material control. Intelactory ties your production floor to stores, procurement, and finance so every figure is current the moment it is recorded.

What you get

  • Real-time production visibility across every machine
  • Unbroken lot genealogy from fiber to yarn
  • Demand-driven procurement tied to production

Default module bundle

  • Spinning
  • Stores
  • Procurement
  • Finance
  • HR

Start with this bundle and enable additional modules from the marketplace as your operation grows.

How a spinning mill runs

A spinning mill turns bales into yarn through blowroom, carding, drawing, combing for combed counts, simplex, ring or rotor spinning and winding. The mix of bales decides the yarn's strength and evenness, so mixing, count and twist are planned per yarn lot.

Mill managers watch count variation, strength (CSP and RKM), hairiness and unevenness against the buyer's specification, and how much of each bale lot became first-quality yarn.

What Intelactory does at each step

Bale receipts and mixings are recorded as lots, production runs record count and output by stage, and yarn is received into the yarn store as its own lots with their test results. Every yarn lot keeps the bale lots it came from.

When the yarn goes to a knitting or weaving unit, inside the group or to a customer on Intelactory, the lot carries on, so a fabric or garment can be traced back to the cotton.

Questions

How is CSP calculated?
CSP (count strength product) = lea strength in pounds x yarn count in Ne. A 30 Ne yarn with a lea strength of 90 lbs has a CSP of 2,700.
How do I convert TPI to TPM?
Multiply turns per inch by 39.37; divide turns per metre by 39.37 to get TPI.
Can Intelactory trace yarn back to the bale lot?
Yes. Mixings and production runs keep their input lots, so each yarn lot carries the bale lots it was spun from.
Spinning

See Intelactory mapped to your spinning operation.

We come to your factory, walk the floor with your team and agree where to start.