The complete operating system for garment manufacturing.
Merchandising to shipment, with the TNA Engine and AI Control Tower keeping every order on track.
The fit
Built for how you run.
Garments is where the full chain comes together and where every order is delivered. Intelactory connects merchandising to shipment and keeps every order in view.
What you get
- Automated TNA that cascades every date change
- Floor-to-finance connectivity
- Delivery outlook, days ahead
- First-pass-yield quality tracking
Default module bundle
- Merchandising
- PPC
- Procurement
- Commercial
- Stores
- Cutting
- Sewing
- Finishing
- Quality
- Finance
- HR
Start with this bundle and enable additional modules from the marketplace as your operation grows.
How a garment factory runs
A garment order moves through merchandising and the time-and-action calendar, material booking and in-house checks, cutting, sewing, finishing, packing and shipment. Most of the margin is made on the sewing floor: line efficiency, defects per hundred pieces and changeovers decide whether an order earns its cost per minute.
Factory managers ask the same questions every hour: how each line is running against target, which orders are ready to cut, and which shipments are ready for their cut-off.
What Intelactory does at each step
Orders carry a TNA counted back from the buyer's ship date and aligned with the capacity booked for sewing. Material readiness shows which orders are ready to cut on their dates and which item each one is waiting for. Cutting plans markers, lays and bundles; sewing lines record output and defects hourly, so line performance, DHU control charts and WIP flow update through the day.
Industrial engineering keeps operation bulletins, time studies and line balancing, and the efficiency losses of every line are broken down by cause. Shipments show their pack-out, documents and cut-off countdown, and finance compares each order's costing with its actual cost.
Questions
- How is cost per minute calculated in garment manufacturing?
- Cost per minute = daily line cost / (operators x working minutes x efficiency). CM per garment is then SMV x cost per minute.
- Does Intelactory track line efficiency hourly?
- Yes. Endline output and defects are recorded each hour per line, so line performance against target and the day's efficiency are visible while the shift is running.
- Can Intelactory show whether each order will make its ship date?
- Yes. The TNA projects each order's ex-factory date against the buyer's ship date, and the shipment view shows pack-out, documents and the vessel cut-off for every shipment.
See Intelactory mapped to your garments operation.
We come to your factory, walk the floor with your team and agree where to start.