From warp beam to grey fabric, on one connected system.
Warping, sizing, and loom production tied to yarn stores, procurement, and finance, with lot traceability through every beam.
The fit
Built for how you run.
Weaving runs on beam preparation and loom throughput, and much of it is job-worked out to independent sizing and weaving units. Intelactory tracks every warp and sized beam as its own lot, so every beam stays tracked across subcontract handoffs.
What you get
- Warping and sizing tracked as their own beam lots
- Loom plans with EPI/PPI and 4-point grey grading
- Sizing subcontract jobs managed in-system
Default module bundle
- Weaving
- Stores
- Procurement
- Finance
- HR
Default bundle indicative. Confirm with your Intelactory team.
How a weaving factory runs
Weaving starts with warp preparation: warping the yarn onto beams, sizing it so it survives the loom, then drawing in. Looms weave the warp with weft picks into grey fabric, which is inspected and graded, usually on the 4-point system, before it goes to dyeing or a customer.
Sizing is often job-worked outside the factory, so beams leave and come back, and their lots have to stay traceable through the trip.
What Intelactory does at each step
Warping and sizing are tracked as their own beam lots, loom production records ends and picks per inch with the fabric it makes, and grey fabric is graded on 4 points before it enters the store. Subcontracted sizing and weaving are managed as job work, with the beams sent out and received back as documents.
Questions
- What is the 4-point grading system?
- A fabric inspection method that gives each defect 1 to 4 penalty points by length, then compares the points per 100 square yards with the buyer's limit.
- Can Intelactory track sizing done by a subcontractor?
- Yes. Beams sent for sizing go out as job-work documents and come back as their own lots, so the woven fabric keeps its beam history.
See Intelactory mapped to your weaving operation.
We come to your factory, walk the floor with your team and agree where to start.