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Industry 5.0 Transformation Project

Do you know what your factory is doing right now?

One year from now, you will. Every line, every lot, every order, as it happens. Money stops leaking. Your own people lead the change.

Today, 10:05 Live

Line 4, this hour

112 pcs

On target

Yarn cover

9 days

Enough

Order PO-2214

On time

Ships Friday

AI SUGGESTS

Line 6 is short of trims for tomorrow. Move the trims order up by two days?

Your manager decides.

Illustration of the owner's screen

Your week

The same week. A different factory.

Today

Last week's output report lands on your desk. It is already old.

Cost: Hours of reporting
One year on

A morning briefing: four things need attention, two are urgent.

Result: A ten-minute review

Where you stand

Factories are moving from paper to intelligent.

Buyers ask for data. The EU is bringing in product passports. Costs rise faster than prices. The factories that move first lead the next ten years.

Most factories are here
Traditional
Paper and phone calls
Digitized
Records on screens
Connected
One record for everyone
Intelligent
The factory tells you first
TodayThe project takes you here

What your factory becomes

Nine changes you will feel.

01

See and act

Know what is happening, and act on it the same hour.

You see the truth, every hour

TodayThree versions of yesterday

AfterOne number everyone trusts

Alerted when something is off

TodayProblems found at month end

AfterAn alert the moment numbers look wrong

AI suggests, you decide

TodayEvery call made from memory

AfterAI proposes the fix, your people approve it

02

Save money

Find the leaks and close them.

Less money leaking

TodayOvertime, rework and waste unseen

AfterEvery loss has a name and an owner

Machine stops stop costing orders

TodayA stop found out at night

AfterThe fix starts in minutes

No shipment surprises

TodayThe buyer calls about a delay

AfterYou see the risk weeks early

03

Grow

Win buyers, and build people who carry it forward.

Ready for European buyers

TodayEU passport rules feel far away

AfterDigital Product Passport from your own records

Buyers trust you more

TodayTraceability on request is hard

AfterFibre to carton, any time

Your people lead it

TodayChange depends on a few heads

AfterTrained teams train the rest

Not one more software

Intelactory replaces all twenty-one.

Every tool your factory pays for today, in one platform with a brain. The brain is Intelactory.

21tools that don't talk
1Intelactory
Intelactoryreplaces all 21
  • ERP
  • TNA sheet
  • Production boards
  • Planning software
  • SMV spreadsheets
  • Quality charts
  • Maintenance logbooks
  • Inventory software
  • Payroll software
  • Costing sheets
  • Accounting
  • Sample trackers
  • Procurement by email
  • Buyer passport systems
  • Sustainability sheets
  • Certificate folders
  • SOP binders
  • Kaizen boards
  • The Monday deck
  • WhatsApp groups
  • Buyer update emails

Paperless, and greener by itself

The change is sustainable from day one.

Registers, printouts and files leave the floor. Energy, water and carbon are measured from the same records, ready for your buyers.

No registersEntries on a tablet at the line
No printoutsReports and approvals on screen
Energy and water measuredAlerts when a reading runs high
Less wasteLess rework, re-dyeing and dead stock
Sustainability records and the Digital Product Passport come from the same data.

Secure your future orders

A Digital Product Passport for every order. Suppliers and buyers on the same page.

Buyers, and soon EU law, ask where each garment came from. You answer with a passport, not a promise.

Suppliers

  • Quote through one door
  • Share certificates
  • Deliver lots with origin
  • Answer findings
Your factoryon Intelactory, fibre to carton

Buyers

  • See order progress
  • Approve samples online
  • Receive documents
  • Get the passport
DPP: every order, every lot
Win the orderAnswer a buyer's data request the same day.
Keep the orderA passport for every order, built from what you recorded.
No more email chainsSuppliers and buyers work in their own portal.
Ready for the EUDigital Product Passport rules met from your records.

Where the money comes back

Today in red. One year on in green.

Type how your factory runs today. We show the same factory one year after the project.

Step 1

Your factory today

Type your current numbers, from last month.

Step 2

Your factory one year after the project

You save each month

BDT 21.5 lakh to 41.6 lakh

Each year

BDT 2.59 crore to 4.99 crore

Today (your numbers)One year on (estimate)
Earned from making garmentsearn BDT 13.1 lakh to 26.2 lakh
Today
BDT 2.40 crore
One year on
BDT 2.66 crore
Overtime paidsave BDT 2.5 lakh to 5.0 lakh
Today
BDT 25.0 lakh
One year on
BDT 20.0 lakh
Rework costsave BDT 45,000 to 90,000
Today
BDT 2.4 lakh
One year on
BDT 1.5 lakh
Late shipment costsave BDT 3.7 lakh to 5.9 lakh
Today
BDT 14.7 lakh
One year on
BDT 8.8 lakh
Cost of money stuck in stocksave BDT 1.8 lakh to 3.7 lakh
Today
BDT 36.6 lakh
One year on
BDT 32.9 lakh

Green shows the expected case; the saving shows a careful to expected range. An estimate from your numbers, never a promise. Your pilot measures the real figure.

How we get there

Step by step, with your own people.

  1. 1

    Leaders commit

    owner and top team

  2. 2

    Build your team

    one person per department

  3. 3

    Train the trainers

    we coach, they lead

  4. 4

    Pilot 6 months

    each department

  5. 5

    Roll out

    department by department

The plan, month by month

StartM1M2M3M4M5M6M7M8M9M10M11M12Leaders commitBuild the transformation teamMeasure where you startTrain the trainersPilot: sewing lines and maintenance6 monthsPilot: stores6 monthsPilot: planning and shipments6 monthsPilot: cutting to packing6 monthsPilot: mills (dyeing, knitting, spinning)6 monthsYour trainers train the restRoll out, department by departmentRoll out continues at your pace

Swipe the chart to see all twelve months.

StartTraining6-month pilotResults checkRoll out
Start with your floor

Let's walk your floor together.

We come to your factory, meet your team and agree where to start.